Rhombo Hexoshield: Hybrid Hexagonal floating cover

Our hexagonal hybrid floating cover: Rhombo Hexoshield floating cover

A WIND RESISTANT FLOATING RHOMBO COVER FOR DEMANDER APPLICATIONS

The Rhombo Hexoshield® Cover System (patent pending), engineered and manufactured by Advanced Water Treatment Technologies, Inc., represents a breakthrough in floating cover technology by combining the superior qualities of Armor Ball® and Hexprotect® systems while eliminating their limitations. Available in two sizes, this innovative hybrid solution was specifically engineered to maximize thermal insulation efficiency in applications where heat retention is paramount.

The system delivers exceptional performance across diverse industrial applications, including municipal and industrial wastewater treatment facilities, metal processing operations, petrochemical plants, leachate containment systems, airport drainage facilities, and raw water reservoirs. Its versatility extends to addressing multiple challenges: thermal retention, prevention of photosynthetic growth, and wildlife deterrence.

With coverage rates reaching up to 99%, the Rhombo Hexoshield® system creates an unprecedented thermal barrier through its dual-action insulation mechanism. The system leverages both the inherent air retention within each unit and the low thermal conductivity of high-density polyethylene material. The substantial air chambers (4.5 inches in the Hexoshield 66 model and 8.25 inches in the Hexoshield 189 model) significantly reduce heat loss and volatile organic compound (VOC) emissions.

The system’s symmetrical hexagonal design ensures complete surface coverage without gaps between elements, resulting in superior evaporation control of up to 99%. The engineered flat surfaces of each Hexoshield® unit enable exceptional stability and maintain tight formation even in challenging wind conditions, while avoiding the stacking and overlapping issues common with alternative thin-edge covers.

A key advantage of the Hexoshield® barrier is its compatibility with operational equipment. The system readily accommodates static structures, moving machinery, and dipping equipment without compromising effectiveness. Individual elements automatically adjust to equipment movement and readily reform around obstacles, making it particularly suitable for clarifiers and other dynamic treatment processes. The cover seamlessly adapts to fluctuating liquid levels, maintaining consistent coverage regardless of surface elevation changes.

The Hexoshield® system serves as an effective deterrent to wildlife intrusion. When deployed to full coverage, the installation creates a surface that waterfowl and other wildlife, including deer, no longer recognize as an accessible water body, thereby eliminating wildlife-related challenges to operation.

Unlike conventional netting solutions, the Hexoshield® system demonstrates superior resilience to winter conditions, requiring no structural support while maintaining resistance to ice and snow damage. Manufactured from premium-grade high-density polyethylene, the system delivers an expected service life of 25 years, providing long-term value and reliability for water treatment facilities.

Hexprotect AQUA hexagonal floating cover

Reinforced shell

Hexprotect AQUA are manufactured using high density polyethelene sourced from top tiers manufacturers. The thickness of the shell is between 40% and 120% thicket than competitor's products.

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Rhombo Hexoshield®: wind resistant floating hexagonal cover

  • NQuick and simple to install
  • NMaintenance free
  • NResist high winds over 75 MPH*
  • NUnaffected by rain water, snow or frost
  • NBlock sunlight and eliminate algae
  • NEach tile is made of long lasting, UV resistant, virgin HDPE
  • NHeating cost reduced by up to 85%
  • NDecrease liquid loss through evaporation by up to 95%
  • NAdjusts to variation of the liquid level by spreading & stacking
  • NMuch lower maintenance than traditional geomembrane floating cover
  • NResist high winds over 75 MPH*
  • N95-99% coverage insures large reduction of emissions.
  • NRainwater flow to the pond underneath, without the use of pumps or other complicated devices
  • NAllow for moving and dipping equipment to be installed
  • NCannot tear like conventional membrane cover
  • NAeration can be installed underneath the Hexprotect ™ system to ensure aerobic conditions are maintained.
  • NReduce chemical consumption

Technical specifications

Hexoshield® tiles are made of virgin or recycled, high density polyethylene HDPE (FDA (3) and NSF approved HDPE resins available for special applications). The cover self ballasts, increasing its weight more than 260%, making it suitable for high wind applications. Furthermore, the proprietary features and manufacturing process ensures the cover floats with slightly more than 50% of its shell above water. Compared to other hexagonal tile covers, the Hexposhield® cover is often cheaper to ship and offers improved wind resistance. Installation remains extremely simple, and simply consists of unloading the product directly onto the liquid.

Description Water ballasted hexagonal tile
Construction 100% HDPE shell
Diameter 100 mm
Average total weight (dry) 66-275g
Average total weight (installed) 66-275g
Number per sq. ft 2.61
Number per square meter 28
Wind resistant (up to) (1) 209 km/h (130 MPH)
Operating temperature range (1) -50˚C / + 80 ˚C
Projected Life Expectancy 25+ years
Shell Material High Density Blow Molding polyethylene
Melt Flow Index (190˚C/2.16 kg) 0.35
Density 0.955
Melting Point, ˚F 264
Tensile Strength (PSI) 4000
Elongation at Break, % 600
Flexure Modulus (PSI) 200,000
Ballast Filler Drinking water

 

(1) Data developed under laboratory conditions.
(2) Some of the data listed was determined on compression molded specimens and may, therefore, vary from specimen taken from molded articles.
(3) Complies with FDA 21 CFR § 177.1520, Para. (c) 2.1 and 2.

Floating covers comparison

Product comparison

Armor® Ball

Armor® Ball AQUA

Hexprotect® AQUA

Hexprotect® MAX R

Hexprotect® Slim

Rhombo 66

Rhombo 189

Products Comparison Armor Ball® Armor Ball® Aqua Hexprotect® Hexprotect® Aqua HEXPROTECT MAX R RHOMBO 66 RHOMBO 169
Surface coverage (up to) 91% 91% 99% 99% 99% 99% 99%
Insulation (R factor) ++ + ++ + +++++ +++ ++++
Heating cost reduction (up to) 75% 75% 85% 85% 85% 85% 85%
Evaporation Reduction ++++ ++++ ++ ++++ ++++ +++++ +++++
Wind Resistant + ++++ ++ +++++ ++ +++++ +++++
Buoyancy (per sq.ft)
Odor Control greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Chemical Evaporation Reduction greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Algae Reduction greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Bird Deterrent greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Snow & Ice Resistant greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Quick Install greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Maintenance Free greencheck greencheck greencheck greencheck greencheck greencheck greencheck
Life Expectancy 25+ Years 25+ Years 25+ Years 25+ Years 25+ Years 25+ Years 25+ Years
Cost Estimate greencheck greencheck greencheck greencheck greencheck greencheck greencheck