Rhombo Hexoshield: Hybrid Hexagonal floating cover
Our hexagonal hybrid floating cover: Rhombo Hexoshield floating cover
A WIND RESISTANT FLOATING RHOMBO COVER FOR DEMANDER APPLICATIONS
The Rhombo Hexoshield® Cover System (patent pending), engineered and manufactured by Advanced Water Treatment Technologies, Inc., represents a pioneering advancement in floating cover technology that combines the superior attributes of both Armor Ball® and Hexprotect® systems. This innovative hybrid solution specifically addresses thermal efficiency through its enhanced design featuring the Rhombo 189 system, which creates an expansive trapped air pocket of 8.25 inches, delivering superior buoyancy and thermal insulation characteristics.
This advanced system provides comprehensive solutions for diverse liquid storage applications across municipal and industrial sectors, including wastewater treatment facilities, metal processing plants, petrochemical installations, leachate containment systems, airport operations, and raw water reservoirs. The technology excels in heat retention, prevents photosynthetic activity, and serves as an effective wildlife deterrent while maintaining operational efficiency.
The Rhombo Hexoshield® system achieves exceptional coverage rates of up to 99%, establishing a dual-action thermal barrier that leverages both trapped air insulation and the low thermal conductivity of high-density polyethylene construction. The substantial air pocket design significantly reduces heat loss and volatile organic compound (VOC) emissions. The system’s elevated floating profile makes it particularly suitable for regions experiencing heavy snow and ice loads, as its enhanced buoyancy effectively prevents submersion under such conditions.
The hexagonal geometry incorporates symmetrical design principles that eliminate inter-element gaps, resulting in industry-leading evaporation reduction rates of up to 99%. The system’s flat-faced components ensure optimal coverage integrity even under high wind conditions, while avoiding the stacking and overlapping issues common to alternative thin-edge covers.
A key operational advantage of the Hexoshield® barrier is its compatibility with static, moving, and dipping equipment. The modular elements readily accommodate equipment movement and automatically reposition themselves as basin configurations change, such as in clarifier applications. The system dynamically responds to liquid level fluctuations, maintaining coverage integrity through rising and lowering conditions.
The complete coverage provided by the Hexoshield® system creates an effective wildlife deterrent by altering the visual signature of the water body, making it unrecognizable to waterfowl and terrestrial wildlife. Unlike conventional netting solutions, the Hexoshield® demonstrates superior resilience to ice and snow conditions and operates independently without structural support systems. This makes it an ideal replacement for traditional solid insulated covers in cold climate applications where snow loads and wind exposure pose significant challenges.
Manufactured from premium-grade high-density polyethylene, the Hexoshield® system offers an expected service life of 25 years, providing long-term value and performance for water treatment operations.

Reinforced shell
Hexprotect AQUA are manufactured using high density polyethelene sourced from top tiers manufacturers. The thickness of the shell is between 40% and 120% thicket than competitor's products.
Rhombo Hexoshield®: wind resistant floating hexagonal cover
- NQuick and simple to install
- NMaintenance free
- NResist high winds over 75 MPH*
- NUnaffected by rain water, snow or frost
- NBlock sunlight and eliminate algae
- NEach tile is made of long lasting, UV resistant, virgin HDPE
- NHeating cost reduced by up to 85%
- NDecrease liquid loss through evaporation by up to 95%
- NAdjusts to variation of the liquid level by spreading & stacking
- NMuch lower maintenance than traditional geomembrane floating cover
- NResist high winds over 75 MPH*
- N95-99% coverage insures large reduction of emissions.
- NRainwater flow to the pond underneath, without the use of pumps or other complicated devices
- NAllow for moving and dipping equipment to be installed
- NCannot tear like conventional membrane cover
- NAeration can be installed underneath the Hexprotect ™ system to ensure aerobic conditions are maintained.
- NReduce chemical consumption
Technical specifications
Hexoshield® tiles are made of virgin or recycled, high density polyethylene HDPE (FDA (3) and NSF approved HDPE resins available for special applications). The cover self ballasts, increasing its weight more than 260%, making it suitable for high wind applications. Furthermore, the proprietary features and manufacturing process ensures the cover floats with slightly more than 50% of its shell above water. Compared to other hexagonal tile covers, the Hexposhield® cover is often cheaper to ship and offers improved wind resistance. Installation remains extremely simple, and simply consists of unloading the product directly onto the liquid.
Description | Water ballasted hexagonal tile |
Construction | 100% HDPE shell |
Diameter | 200 mm |
Average total weight (dry) | 190-400g |
Average total weight (installed) | 190-400g |
Number per sq. ft | 2.61 |
Number per square meter | 28 |
Wind resistant (up to) (1) | 209 km/h (130 MPH) |
Operating temperature range (1) | -50˚C / + 80 ˚C |
Projected Life Expectancy | 25+ years |
Shell Material | High Density Blow Molding polyethylene |
Melt Flow Index (190˚C/2.16 kg) | 0.35 |
Density | 0.955 |
Melting Point, ˚F | 264 |
Tensile Strength (PSI) | 4000 |
Elongation at Break, % | 600 |
Flexure Modulus (PSI) | 200,000 |
Ballast Filler | Drinking water |
(1) Data developed under laboratory conditions.
(2) Some of the data listed was determined on compression molded specimens and may, therefore, vary from specimen taken from molded articles.
(3) Complies with FDA 21 CFR § 177.1520, Para. (c) 2.1 and 2.
Products Comparison | Armor Ball® | Armor Ball® Aqua | Hexprotect® | Hexprotect® Aqua | HEXPROTECT MAX R | RHOMBO 66 | RHOMBO 169 |
---|---|---|---|---|---|---|---|
Surface coverage (up to) | 91% | 91% | 99% | 99% | 99% | 99% | 99% |
Insulation (R factor) | ++ | + | ++ | + | +++++ | +++ | ++++ |
Heating cost reduction (up to) | 75% | 75% | 85% | 85% | 85% | 85% | 85% |
Evaporation Reduction | ++++ | ++++ | ++ | ++++ | ++++ | +++++ | +++++ |
Wind Resistant | + | ++++ | ++ | +++++ | ++ | +++++ | +++++ |
Buoyancy (per sq.ft) | – | – | – | – | – | – | – |
Odor Control | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Chemical Evaporation Reduction | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Algae Reduction | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Bird Deterrent | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Snow & Ice Resistant | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Quick Install | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Maintenance Free | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
Life Expectancy | 25+ Years | 25+ Years | 25+ Years | 25+ Years | 25+ Years | 25+ Years | 25+ Years |
Cost Estimate | ![]() |
![]() |
![]() |
![]() |
![]() |
![]() |
![]() |